Product Description
Category: Flexible Cables
- Sub Category: Copper Cables 1.1 kV
- Main Characteristics: Flexible and High Temperature
- Part No.: Silicon - 180 Braid
- Approval: IS 9968/Pt-1/1988
Product Features:
- Easy to Handle
- Very Good Insulation Properties
- Long Life
- High Temperature Tolerance up to 150C
- Low Bend Radius
- Good Fire Properties
- Oil Resistance And Chemical Resistance
- Better Physical Properties than without Braid Version
Construction:
- Class: 5 Stranded Tinned Copper Wire as per IS 8130
- Insulation: Silicon as per IS 6380/1984
- Core Identification:
- Core: Red / Black / White
- Core: Red and Black
- Core: Red,Yellow, Blue
- Core: Red,Yellow, Blue and Black
- Inner Sheath: Silicon as per IS 6380/1984
- Protective Braid: Fiber Glass / Nylon / Asbestos Braid
- Outer Sheath: Silicon as per IS 6380/1984
Technical Data:
- Insulation Resistance: 870 Mega-Ohm-Km
- Bending Radius: 8 X OD (OD = Overall Diameter of Cable)
- Voltage Rated: 0.6/ 1.0 (1.2 kV)
- Test Voltage: 3500 Volts
- Temperature Range: -25C to + 180C
- Short Circuit Temp.: 350C
Variants:
DIMENSIONAL TABLES POWER FLEXIBLE CABLES - COPPER
Table Single core SILICON Insulated Flexible Cables according to IS: 9968/Pt-1/1988
| Core Size | Stranding(Minimum No. of Strands) | Nominal Thickness of Insulation (mm) | Nominal Overall Diameter (mm) | Approx. Weight (kg/km) | Max DC Resistance at 20C | Current Rating (Amp) |
| SQ MM |
| 1 X 4.0 | 56/0.30 | 1 | 7.3 | 95.12 | 5.09 | 42 |
| 1 X 6.0 | 84/0.30 | 1 | 8 | 119.36 | 3.39 | 54 |
| 1 X 10.0 | 80/0.40 | 1.2 | 9.4 | 177.38 | 1.95 | 73 |
| 1 X 16.0 | 126/0.40 | 1.2 | 10.6 | 244 | 1.24 | 98 |
| 1 X 25.0 | 196/0.40 | 1.4 | 12.8 | 364.63 | 0.795 | 129 |
| 1 X 35.0 | 276/0.40 | 1.4 | 14.1 | 474.51 | 0.565 | 158 |
| 1 X 50.0 | 396/0.40 | 1.6 | 16.6 | 665.43 | 0.393 | 198 |
| 1 X 70.0 | 360/0.50 | 1.6 | 18.5 | 886.09 | 0.277 | 245 |
| 1 X 95.0 | 475/0.50 | 1.8 | 20.9 | 1148.23 | 0.21 | 292 |
| 1 X 120.0 | 608/0.50 | 1.8 | 22.7 | 1416.5 | 0.164 | 344 |
| 1 X 150.0 | 756/0.50 | 2 | 25.5 | 1770.41 | 0.137 | 391 |
| 1 X 185.0 | 925/0.50 | 2.2 | 27.9 | 2154.61 | 0.108 | 448 |
| 1 X 240.0 | 1221/0.50 | 2.4 | 31.4 | 2776.92 | 0.0817 | 528 |
| 1 X 300.0 | 1525/0.50 | 2.6 | 34.4 | 3407.39 | 0.0654 | 608 |
Engineered for High-Temperature PerformanceThese Cu Silicon Braided Flexible Cables are built to handle extreme environments, continuously operating at temperatures up to 180C and withstanding brief surges to 220C. Their silicone insulation and braid ensure unmatched resilience in settings such as furnaces, heating elements, steel plants, and metallurgy applications, making them a leading choice for rigorous thermal and electrical demands.
Versatile Installation and Reliable SafetyDesigned for both indoor and outdoor usage, these cables support fixed and flexible installations, offering moisture, UV, and flame resistance. Their conformity to major international standards such as IEC 60245, BS 6004, and DIN VDE 0250 ensures a consistent and safe performance, even in chemically aggressive or high-humidity conditions.
Customizable for Diverse NeedsAvailable in multiple core configurations and sizes (0.5 sq.mm up to 95 sq.mm), these cables can be tailored by length, diameter, color, and conductor type. Their flexibility and strong tensile characteristics facilitate easy handling and installation, whether youre wiring control panels or integrating cable runs in industrial appliances.
FAQs of Cu Silicon Brai Flexible Cables:
Q: How do I select the correct size and core configuration for my application?
A: To choose the right size and core configuration, consider your applications current requirements, voltage rating (300/500V or 450/750V), installation environment, and whether you need single or multi-core options. The cables are offered from 0.5 sq.mm to 95 sq.mm and can be customized for core numbers to match electrical load and design needs.
Q: What are the main benefits of using Cu Silicon Braided Flexible Cables in high-temperature environments?
A: The primary benefits include excellent thermal stability up to 180C (short periods up to 220C), high flexibility, strong electrical insulation, and resistance to chemicals, UV, and moisture. Their flame retardant silicone sheath ensures enhanced safety and durability in challenging environments like furnaces, steel plants, and heaters.
Q: Where can these cables be installed and what are typical usage scenarios?
A: These cables are suitable for both indoor and outdoor installations, supporting fixed or flexible wiring. Common usages include electrical wiring in industrial machinery, ovens, control panels, heating systems, railway equipment, metallurgy, and anywhere requiring high thermal and chemical resistance.
Q: What processes ensure these cables meet safety and quality standards?
A: Manufacturing adheres to internationally recognized standards such as IEC 60245, BS 6004, and DIN VDE 0250. Additionally, fire performance classes, dielectric strength tests (2.5 kV/min), and flame retardancy certifications (IEC 60332-1/BS EN 50265) verify durability, safety, and compliance for critical applications.
Q: How does the cable resist moisture, chemicals, and UV exposure?
A: The silicone insulation and braid provide excellent resistance to moisture, acids, alkalis, oils, and UV rays. This combination ensures long-term operational stability and prevents degradation, making them suitable for harsh or corrosive environments.
Q: What custom options are available for these flexible cables?
A: Customization includes length (standard reels or bespoke cuts), number of conductors (single/multi-core), cable size, color (red, black, white, blue, or custom), and even the choice between tinned or bare copper conductors. Such flexibility allows users to meet specific project requirements with ease.