Product Description
Category: Rigid Cables
- Sub Category: Un-armoured Cables 1.1 kV
- Type Ref.: 2XY
- Standards: IS: 7098/Pt-1/1988
Product Features:
- Requires Less Space For Insulation
- Good Thermal Properties than PVC Variant
- Very Good Physical Strength than PVC Variant
- Low Current Leakage than PVC Variant
Construction:
- Class: 2 Stranded Copper Wire as per IS 8130
- Insulation: XLPE as per IS 7098/Pt-1/1988
- Core Identification:
- Core: Red / Black / White
- Core: Red and Black
- Core: Red,Yellow, Blue and Black
- Core: Red, Yellow, Blue, Black and Grey
- Core and above: Two adjacent cores (Counting and direction cores) in each layer, Blue and Yellow, remaining cores Grey
- Inner Sheath: PVC (Polyvinyl Chloride) ST2 Grade as per IS 5831
- Outer Sheath: PVC (Polyvinyl Chloride) ST2 Grade as per IS 5831
Technical Data:
- Insulation Resistance: 1 X 1014 Ohm-CM
- Bending Radius: 10 X OD (OD = Overall Diameter of Cable)
- Voltage Rated: 650 / 1100 Volts
- Test Voltage: a.c.3 kV (rms)
- Temperature Range: -15°C to + 90°C
- Short Circuit Temp.: 250°C
Variants:
TABLE - 1 SINGLE CORE COPPER CONDUCTOR XLPE INSULATED AND PVC SHEATHED UNARMOURED CABLE ACCORDING TO IS: 7098/PT-1/1988
| Core Size | Stranding(Minimum No. of Strands) | Nominal Thickness of Insulation (mm) | Cable Diameter (mm) | Approx. Weight (kg/km) | Max DC Resistance at 20°C | Current Rating (Amp) |
| SQ MM |
| 1 X 4.0 | 7 | 0.7 | 8 | 95 | 4.61 | 42 |
| 1 X 6.0 | 7 | 0.7 | 8.5 | 125 | 3.08 | 53 |
| 1 X 10.0 | 7 | 0.7 | 9.5 | 170 | 1.83 | 72 |
| 1 X 16.0 | 7 | 0.7 | 10 | 220 | 1.15 | 98 |
| 1 X 25.0 | 7 | 0.9 | 12 | 325 | 0.727 | 132 |
| 1 X 35.0 | 7 | 0.9 | 13 | 420 | 0.524 | 156 |
| 1 X 50.0 | 19 | 1 | 14 | 550 | 0.387 | 198 |
| 1 X 70.0 | 19 | 1.1 | 16 | 750 | 0.268 | 246 |
| 1 X 95.0 | 19 | 1.1 | 17.5 | 1010 | 0.193 | 294 |
| 1 X 120.0 | 37 | 1.2 | 19 | 1250 | 0.153 | 336 |
| 1 X 150.0 | 37 | 1.4 | 21.5 | 1550 | 0.124 | 384 |
| 1 X 185.0 | 37 | 1.6 | 23.5 | 1900 | 0.0991 | 444 |
| 1 X 240.0 | 61 | 1.7 | 26 | 2450 | 0.0754 | 510 |
| 1 X 300.0 | 61 | 1.8 | 28.5 | 3050 | 0.0601 | 570 |
| 1 X 400.0 | 61 | 2 | 33 | 4035 | 0.047 | 660 |
| 1 X 500.0 | 61 | 2.2 | 36 | 5020 | 0.0366 | 708 |
| 1 X 630.0 | 91 | 2.4 | 40 | 6250 | 0.0283 | 825 |
| 1 X 800.0 | 91 | 2.6 | 47 | 7800 | 0.0221 | 945 |
| 1 X 1000.0 | 91 | 2.8 | 52.0 | 9734 | 0.0176 | 1063 |
Superior Insulation and Flame RetardanceThese cables incorporate high-grade XLPE insulation and flame-retardant PVC sheathing, certified to IEC 60332-1. This ensures excellent thermal endurance and minimal smoke emission during fire incidents. For environments with elevated fire safety requirements, fire resistant (IEC 60331) and Low Smoke Zero Halogen (LSZH) versions can be supplied upon request, helping protect personnel and infrastructure.
Rugged Construction for Demanding ApplicationsEngineered for industrial, commercial, and power distribution needs, the CU XLPE PVC Unarmoured Cables offer robust construction. Copper conductors are available in solid or stranded form, providing both flexibility and reliable conductivity. The PVC sheath is black UV-resistant, suitable for outdoor installations, and withstands harsh conditions, chemicals, and extended temperature ranges.
Versatile Usage and Easy InstallationIdeal for fixed installations in cable trays, ducts, and direct burial scenarios, these cables can be used in power supply and control panels. Single and multi-core designs allow flexibility in design and usage, while the specified minimum bending radius ensures easier handling and proper cable management during installation. Custom lengths and core arrangements cater to project-specific requirements.
FAQs of CU XLPE PVC Unarmoured Cables:
Q: How are CU XLPE PVC Unarmoured Cables installed and what installation conditions should be considered?
A: These cables are designed for fixed installations such as in trays, ducts, and direct burial. Ensure the minimum bending radius is maintained12 times the outer diameter for single core and 15 times for multi-core cables. Cables are suitable for both indoor and outdoor environments, including damp areas, due to their water and UV resistance.
Q: What are the main benefits of using these cables in industrial or commercial settings?
A: CU XLPE PVC Unarmoured Cables provide high current carrying capacity, excellent insulation, flame retardant properties, and resistance to chemicals and UV exposure. These attributes ensure durability, operational safety, and long service life, making them ideal for demanding industrial and commercial power distribution and control panel systems.
Q: When should I specify the Low Smoke Zero Halogen (LSZH) or fire resistant version?
A: You should request the LSZH version when there is a need to minimize smoke and halogen emissions during a fire, such as in enclosed public spaces or sensitive environments. The fire resistant version (IEC 60331 compliant) is recommended where circuit integrity under fire conditions is critical, such as emergency or safety systems.
Q: What configurations and sizes are available for these cables?
A: The cables are available in single core, two core, three core, and four core options, with copper conductor sizes ranging from 1.5 sq.mm up to 400 sq.mm. Custom lengths beyond the standard 100-meter reels can also be supplied to meet specific project demands.
Q: Where can these cables be used and what applications are they best suited for?
A: These cables are suitable for internal and external installations, including fixed laying in cable trays, conduits, and direct burial. Common application areas include industrial plants, commercial buildings, power distribution networks, and control panelsanywhere durable, flame retardant, and reliable power or control cabling is needed.
Q: What standards and markings do these cables comply with?
A: The cables meet IS/IEC specifications (e.g., IS:7098/Part I/1988) for construction, insulation thickness, and dielectric strength. Flame retardance complies with IEC 60332-1, with fire resistance to IEC 60331 available on request. Each sheath is marked according to IS standards, including size and manufacturer details for traceability.